{"id":863,"date":"2022-08-04T16:50:10","date_gmt":"2022-08-04T09:50:10","guid":{"rendered":"https:\/\/tech.westerntradings.com\/?page_id=863"},"modified":"2022-10-25T19:49:59","modified_gmt":"2022-10-25T12:49:59","slug":"faqs-silos-eng","status":"publish","type":"page","link":"https:\/\/tech.westerntradings.com\/en\/faqs-silos-eng\/","title":{"rendered":"FAQ\u00b4s SILOS &#8211; Eng"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"863\" class=\"elementor elementor-863\">\n\t\t\t\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-872ced1 elementor-section-height-min-height elementor-section-boxed elementor-section-height-default elementor-section-items-middle\" data-id=\"872ced1\" data-element_type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-11f7864\" data-id=\"11f7864\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap\">\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-005cc7f elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"005cc7f\" data-element_type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-39b72cf\" data-id=\"39b72cf\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t\t\t<div class=\"elementor-element elementor-element-fbcaca0 elementor-widget elementor-widget-text-editor\" data-id=\"fbcaca0\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<style>\/*! elementor - v3.6.4 - 13-04-2022 *\/\n.elementor-widget-text-editor.elementor-drop-cap-view-stacked .elementor-drop-cap{background-color:#818a91;color:#fff}.elementor-widget-text-editor.elementor-drop-cap-view-framed .elementor-drop-cap{color:#818a91;border:3px solid;background-color:transparent}.elementor-widget-text-editor:not(.elementor-drop-cap-view-default) .elementor-drop-cap{margin-top:8px}.elementor-widget-text-editor:not(.elementor-drop-cap-view-default) .elementor-drop-cap-letter{width:1em;height:1em}.elementor-widget-text-editor .elementor-drop-cap{float:left;text-align:center;line-height:1;font-size:50px}.elementor-widget-text-editor .elementor-drop-cap-letter{display:inline-block}<\/style>\t\t\t\t<p><span style=\"text-decoration: underline;\"><strong>A. DIFFERENCES AND BENEFITS OF A GALVANIZED STEEL SILO AND A CARBON STEEL SILO WITH FOOD PAINT ?<\/strong><\/span><\/p><p>For those trying to choose an appropriate silo, it may be useful to understand the differences between a galvanized steel silo and a carbon steel silo with food paint.<\/p><p>Galvanized Silo:<\/p><p>Galvanization is the process of applying a protective zinc coating to steel in order to prevent rusting. That means that a thicker coating gives the steel\u00a0a longer useful life.<\/p><p>In the market, you will find silo manufacturers using different Zinc coatings: Z-275, Z-375, Z-450, Z-600. The number represents the grams of zinc per square meter that steel has on both sides (inner and outer faces).<\/p><p>Silo Masters supplies\u00a0high resistance galvanized steel S450GD (according to EN 10346), with a high elastic limit and a minimum Z-600 coating in all its silos. This coating contains 600 gr\/m2 of Zinc and is equivalent to a thickness of 42 microns per side which makes it longer-lasting even in the most aggressive of atmospheres (as established in Standard ISO 9223).<\/p><p>The high resistance steel S450GD and the Z600 coating reduce the weight of the silos, providing advantages in logistics, handling of the components during assembly, as well as extending their useful life. High elastic limit steels have the same performance as conventional steels but with less thickness and therefore less weight. They are ideal for the manufacturing of structural elements and parts subjected to high dynamic and static stresses.<\/p><p>Painted carbon Steel silo<\/p><p>There are several solutions in the market, but basically we can see:<\/p><ol><li>Plastic paint.<\/li><li>Epoxy paint.<\/li><\/ol>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4221dc9 elementor-widget elementor-widget-text-editor\" data-id=\"4221dc9\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Although the second one has a high zinc content, both solutions are\u00a0not as strong as galvanized steel.<\/p><p>Due to the high investment involved in a storage silo project, the high cost of painting the entire surface (labor, raw materials, longer installation time), the difficulty of applying a multilayer paint, lower final quality and lower service life of painted steel, we do not recommend this solution.<\/p><p>Painting should only be used as a maintenance system\u00a0in case any rust appear.<\/p><p>\u00a0<\/p><p><span style=\"text-decoration: underline;\"><strong>B. WHY USE METAL SILOS INSTEAD OF WAREHOUSE STORAGE ?<\/strong><\/span><\/p><p>Grain storage in silos\u00a0is vertical, while the\u00a0storage of grain in warehouses\u00a0is horizontal.<\/p><p>Using steel silos to store the grain instead of using warehouses provides many advantages:<\/p><ol><li>The first advantage lies in the occupied ground surface.\u00a0 This method requires\u00a0less ground space, which is important if space is not available or if its cost is high like at ports.<\/li><li>Another advantage lies in how easy it is to keep the\u00a0optimum\u00a0storage conditions for the grain,\u00a0by controlling the temperature, insects, mould, birds, which in long term storage facilities could result in an important economic loss.<\/li><li>The third advantage consists of\u00a0lower costs\u00a0than that incurred from using warehouses,\u00a0which entails the automation of the grain transport equipment.\u00a0The loading as well as the unloading can be completely automated using a SCADA system and at a lower cost.<\/li><li>Handling the product stored in silos is simple, quick, less damaging to the grain and does not require investment in additional machinery for handling.<\/li><li>Another advantage is\u00a0lower assembling costs since this element is designed specifically for this purpose and weighs less than a storage facility.<\/li><li>Finally, we have the fact that it is\u00a0less expensive overall, and this is probably the main advantage in comparison to grain warehouses.<\/li><\/ol>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-59176f6 elementor-widget elementor-widget-text-editor\" data-id=\"59176f6\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>\u00a0<\/p><p><span style=\"text-decoration: underline;\"><strong>C. WHY USE METAL SILOS INSTEAD OF CONCRETE SILOS?<\/strong><\/span><\/p><p>Whilst the choice of grain storage methods is wide, the most popular ones are\u00a0steel silos,\u00a0<strong>concrete silos<\/strong>,\u00a0storage warehouses<strong>\u00a0<\/strong>and\u00a0bag silos\u00a0among others. Through this article we\u2019ll analyze the difference between steel silos and concrete silos.<\/p><p>A common question that almost all the companies ask themselves before planning a new storage project is:\u00a0<strong>What kind of storage system should I choose?<\/strong>\u00a0Warehouse, concrete silos, steel silos\u2026? As an answer to these questions here we point out the\u00a0<strong>key\u00a0differences between Steel Silos and Concrete Silos<\/strong>.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e223266 elementor-widget elementor-widget-text-editor\" data-id=\"e223266\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p><strong>Production process.\u00a0<\/strong><\/p><p>All steel silo parts are manufactured in a factory, so the quality can be totally controlled, whereas cast in place concrete silos involve more variables such as concrete delivery and weather. The customer must bear in mind that useful life of concrete before use is less than 2-3 hours. After this period, concrete start losing its optimal characteristics<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f599eb3 elementor-widget elementor-widget-text-editor\" data-id=\"f599eb3\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p><span style=\"color: #000000;\"><strong style=\"font-family: var( --e-global-typography-text-font-family ), Sans-serif; font-size: 1rem;\">Design.\u00a0<\/strong><\/span><\/p><ul><li>The slip frame concrete process is further complicated by the fact it is a dynamic or continuous process. Rebar placement, concrete quality, etc., all affect the final product. Also, field supervision plays a really serious role in concrete silos: more people working on site, longer period of commissioning (due to weather conditions) and, ultimately, higher costs.<\/li><li>Concrete silos can be taller than steel silos but these ones have bigger diameters, so the total capacity is highest. For this reason, concrete silos are only more suitable when the space is really limited.<\/li><li>It is easier to erect steel silos and to install accessories like doors, ladders, samplers, etc.<\/li><li>Steel structure is more flexible, so steel silos have better behavior in case of earthquake.<\/li><li>Regarding airtight, both structures are normally airtight if the openings are properly sealed.<\/li><\/ul>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-58a7d23 elementor-widget elementor-widget-text-editor\" data-id=\"58a7d23\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p><span style=\"color: #000000;\"><strong style=\"font-family: var( --e-global-typography-text-font-family ), Sans-serif; font-size: 1rem;\">Price.<\/strong><\/span><\/p><ul><li>Steel silos generally give you greater storage capacity per dollar. They tend to be more cost-effective because of the higher storage capacity.<\/li><\/ul>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4b33b99 elementor-widget elementor-widget-text-editor\" data-id=\"4b33b99\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p><span style=\"color: #000000;\"><strong style=\"font-family: var( --e-global-typography-text-font-family ), Sans-serif; font-size: 1rem;\">Aeration.<\/strong><span style=\"font-family: var( --e-global-typography-text-font-family ), Sans-serif; font-weight: var( --e-global-typography-text-font-weight ); font-size: 1rem;\">\u00a0<\/span><\/span><\/p><ul><li>It is easier and more effective to do aeration in steel silos. Aeration horsepower is a non-linear function of grain depth. It is often impossible or impractical to provide the same airflow in tall concrete silos that could be obtained in shorter and wider silos (the case of steel silos). A higher grain depth also leads to a higher heat of compression in the aeration system.\u00a0 This means it takes a lower outside temperature to achieve the same grain temperature, making early aeration more difficult.<\/li><\/ul>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-df68fa7 elementor-widget elementor-widget-text-editor\" data-id=\"df68fa7\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p><span style=\"color: #000000;\"><strong style=\"font-family: var( --e-global-typography-text-font-family ), Sans-serif; font-size: 1rem;\">Foundation.<\/strong><span style=\"font-family: var( --e-global-typography-text-font-family ), Sans-serif; font-weight: var( --e-global-typography-text-font-weight ); font-size: 1rem;\">\u00a0<\/span><\/span><\/p><ul><li>Steel silos do not require the soil to be as firm to support the weight of the structure. Sometimes steel silos can be built on land that doesn\u2019t have the higher load-bearing capacity needed for concrete.<\/li><\/ul><p>There are many details and variables in silo projects and every type of grain storage has pros and cons.\u00a0\u00a0<strong>The right choice is the one that fits in your infrastructure strategy.<\/strong><\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>A. DIFFERENCES AND BENEFITS OF A GALVANIZED STEEL SILO AND A CARBON STEEL SILO WITH FOOD PAINT ? For those trying to choose an appropriate silo, it may be useful to understand the differences between a galvanized steel silo and a carbon steel silo with food paint. Galvanized Silo: Galvanization is the process of applying [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":10,"comment_status":"closed","ping_status":"closed","template":"","meta":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v19.3 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>FAQ\u00b4s SILOS - Eng - WESTERNTRADINGS - TECHNOLOGY<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/tech.westerntradings.com\/en\/faqs-silos-eng\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"FAQ\u00b4s SILOS - Eng - WESTERNTRADINGS - TECHNOLOGY\" \/>\n<meta property=\"og:description\" content=\"A. DIFFERENCES AND BENEFITS OF A GALVANIZED STEEL SILO AND A CARBON STEEL SILO WITH FOOD PAINT ? 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